Precor EFX546 Servisní příručka

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C546 Self Powered Elliptical Fitness Crosstrainer
Page 1
C546 Self Powered Elliptical Fitness Crosstrainer
Warning: This service manual is for use by Precor trained service providers only.
If you are not a Precor Trained Servicer, you must not attempt to service any Precor Product;
Call your dealer for service.
This document contains information required to perform the majority of troubleshooting, and
replacement procedures required to repair and maintain this product.
This document contains general product information, software diagnostic procedures (when
available), preventative maintenance procedures, inspection and adjustment procedures,
troubleshooting procedures, replacement procedures and electrical block and wiring diagrams.
To move directly to a procedure, click the appropriate procedure in the bookmark section to the
left of this page. You may “drag” the separator bar between this page and the bookmark section
to change the size of the page being viewed.
© 2004 Precor Incorporated
Unauthorized Reproduction and Distribution Prohibited By Law
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Strany 1

C546 Self Powered Elliptical Fitness CrosstrainerPage 1C546 Self Powered Elliptical Fitness Crosstr

Strany 2 - General System Information

C546 Self Powered Elliptical Fitness CrosstrainerPage 10Procedure 3.3 - Displaying the OdometerProcedure1. Start pedalling and continue to pedal as yo

Strany 3

C546 Self Powered Elliptical Fitness CrosstrainerPage 11Procedure 3.4 - Club Settings1. Start pedal

Strany 4 - Tools Required

C546 Self Powered Elliptical Fitness CrosstrainerPage 12Procedure 3.5 - Documenting Software ProblemsWhen a problem is found with either the software

Strany 5 - Weekly Maintenance

C546 Self Powered Elliptical Fitness CrosstrainerPage 13Section Four - Checking EFX 546 OperationTh

Strany 6 - Quarterly Maintenance

C546 Self Powered Elliptical Fitness CrosstrainerPage 14Procedure 5.1 - Measuring the Resistance of a GeneratorCautionRemove power from the EFX before

Strany 7 - Standard Access Codes

C546 Self Powered Elliptical Fitness CrosstrainerPage 15Procedure 5.2 - Inspecting and Adjusting Be

Strany 8

C546 Self Powered Elliptical Fitness CrosstrainerPage 16both bolts equal amounts. When the adjustment is complete the step up pulley shaft must remain

Strany 9

C546 Self Powered Elliptical Fitness CrosstrainerPage 178. If either the input pulley belt or the g

Strany 10 - Procedure

C546 Self Powered Elliptical Fitness CrosstrainerPage 18Procedure 5.3 - Calibrating the Lift Motor1. Remove both front covers.2. Remove the four screw

Strany 11 - Procedure 3.4 - Club Settings

C546 Self Powered Elliptical Fitness CrosstrainerPage 19Procedure 6.1 - Troubleshooting the Lower a

Strany 12

C546 Self Powered Elliptical Fitness CrosstrainerPage 2Section One - Things You Should KnowRight, Left, Front, and Back ConventionsIn this manual, rig

Strany 13

C546 Self Powered Elliptical Fitness CrosstrainerPage 2011. Remove the four screws from the rear of the upper display housing. Remove the display hous

Strany 14 - Diagram 5.1 - Lower PCA

C546 Self Powered Elliptical Fitness CrosstrainerPage 21Procedure 6.2 - Troubleshooting the Keypad

Strany 15

C546 Self Powered Elliptical Fitness CrosstrainerPage 227. Set the on/off switch in the “on” position. 8. If a “key depressed” message is immediately

Strany 16

C546 Self Powered Elliptical Fitness CrosstrainerPage 23Procedure 6.3 - Upper Display does not Illu

Strany 17

C546 Self Powered Elliptical Fitness CrosstrainerPage 24Diagram 6.4 - Partial View of Lower PCA10. Troubleshoot the upper to lower PCA interconnect ca

Strany 18

C546 Self Powered Elliptical Fitness CrosstrainerPage 25Procedure 6.4 - Troubleshooting the Generat

Strany 19 - Interconnect Cables

C546 Self Powered Elliptical Fitness CrosstrainerPage 26Procedure 6.5 - Troubleshooting Hand Held Heart RateCircuit DescriptionThe hand held heart rat

Strany 20

C546 Self Powered Elliptical Fitness CrosstrainerPage 273. Remove the display housing.4. Verify the

Strany 21

C546 Self Powered Elliptical Fitness CrosstrainerPage 2815. Refer to Diagram 6.5 for the following measurements. With an ohmmeter measure between the

Strany 22

C546 Self Powered Elliptical Fitness CrosstrainerPage 2925. Remove the spare jumper from J14 of the

Strany 23

C546 Self Powered Elliptical Fitness CrosstrainerPage 3• Removing the covers exposes high voltage c

Strany 24 - Precor customer support

C546 Self Powered Elliptical Fitness CrosstrainerPage 30Procedure 6.6 - Troubleshooting the LIft MotorThe lift motor is a 12 Vdc motor with an interna

Strany 25

C546 Self Powered Elliptical Fitness CrosstrainerPage 318. Remove both front covers. Enter the diag

Strany 26

C546 Self Powered Elliptical Fitness CrosstrainerPage 32Procedure 7.1 - Replacing the Mid-Point CoverWARNINGBefore continuing with this procedure, rev

Strany 27

C546 Self Powered Elliptical Fitness CrosstrainerPage 33Procedure 7.2 - Replacing the Display Enclo

Strany 28

C546 Self Powered Elliptical Fitness CrosstrainerPage 34Diagram 7.2 - Display Housing Front Panel, Rear View8. Position the upper PCA at its mounting

Strany 29

C546 Self Powered Elliptical Fitness CrosstrainerPage 35Procedure 7.3 - Replacing the Lower PCARemo

Strany 30 - , keys operate

C546 Self Powered Elliptical Fitness CrosstrainerPage 36Replacing the Lower PCA 6. Position the replacement lower PCA at its mounting position and fas

Strany 31

C546 Self Powered Elliptical Fitness CrosstrainerPage 37Procedure 7.4 - Replacing the Upper and/or

Strany 32 - Diagram 7.1 - Mid Point Cover

C546 Self Powered Elliptical Fitness CrosstrainerPage 38Replacing the Lower Interconnect Cable11. Remove the rear cover per Procedure 7.19. Disconnect

Strany 33

C546 Self Powered Elliptical Fitness CrosstrainerPage 39Procedure 7.5 - Replacing a Crankarm Assemb

Strany 34

C546 Self Powered Elliptical Fitness CrosstrainerPage 4General InformationFor the latest exploded view, part number and part pricing information, visi

Strany 35 - Removing the Lower PCA

C546 Self Powered Elliptical Fitness CrosstrainerPage 40Replacing a Crank Arm Assembly5. Clean the crankarm mounting bolt threads and the input pulley

Strany 36 - Replacing the Lower PCA

C546 Self Powered Elliptical Fitness CrosstrainerPage 41Procedure 7.6 - Replacing the Input Pulley

Strany 37

C546 Self Powered Elliptical Fitness CrosstrainerPage 42Procedure 7.7 - Replacing the Generator Pulley BeltWARNINGBefore continuing with this procedur

Strany 38

C546 Self Powered Elliptical Fitness CrosstrainerPage 43Procedure 7.8 - Replacing the Input Pulley

Strany 39

C546 Self Powered Elliptical Fitness CrosstrainerPage 447. Remove the input pulley assembly. Slide input pulley belt off of the input pulley assembly.

Strany 40

C546 Self Powered Elliptical Fitness CrosstrainerPage 45Procedure 7.9 - Replacing the Step-Up Pulle

Strany 41

C546 Self Powered Elliptical Fitness CrosstrainerPage 46Procedure 7.10 - Replacing a Wheel AssemblyProcedure1. On February 2, 2004 the wheel assembly

Strany 42

C546 Self Powered Elliptical Fitness CrosstrainerPage 476. Thoroughly test the operation of the whe

Strany 43 - Input Pulley

C546 Self Powered Elliptical Fitness CrosstrainerPage 48Procedure 7.11 - Replacing a Stairarm Pedal1. Loosen and remove the two bolts that fasten the

Strany 44

C546 Self Powered Elliptical Fitness CrosstrainerPage 49Procedure 7.12 - Replacing a Stairarm1. Rem

Strany 45

C546 Self Powered Elliptical Fitness CrosstrainerPage 5Section Two - Preventive MaintenancePreventi

Strany 46 - - Replacing a Wheel Assembly

C546 Self Powered Elliptical Fitness CrosstrainerPage 50Procedure 7.13 - Replacing a Ramp AssemblyProcedure1. Remove the rear cover and disconnect the

Strany 47

C546 Self Powered Elliptical Fitness CrosstrainerPage 51Procedure 7.14 - Replacing a Handlebar1. Re

Strany 48

C546 Self Powered Elliptical Fitness CrosstrainerPage 52Procedure 7.15 - Replacing the Upper Main ColumnWARNINGBefore continuing with this procedure,

Strany 49

C546 Self Powered Elliptical Fitness CrosstrainerPage 537. Feed the upper interconnect cable into t

Strany 50

C546 Self Powered Elliptical Fitness CrosstrainerPage 54Procedure 7.16 - Replace the Rear Cover1. The rear cover is a four piece cover; front, top, le

Strany 51

C546 Self Powered Elliptical Fitness CrosstrainerPage 55Diagram 7.12 - Top Cover Section (with righ

Strany 52

C546 Self Powered Elliptical Fitness CrosstrainerPage 56Procedure 7.17 - Replacing a Load ResistorWarningWhen the EFX is operated the load resistors g

Strany 53

C546 Self Powered Elliptical Fitness CrosstrainerPage 57frame upright with the screws removed in st

Strany 54 - Diagram 7.11 - Frame Cover

C546 Self Powered Elliptical Fitness CrosstrainerPage 58Procedure 7.18 - Replacing a GeneratorWARNINGWhen the unit is used, stairarms are in motion or

Strany 55

C546 Self Powered Elliptical Fitness CrosstrainerPage 598. When the generator belt tension is corre

Strany 56

C546 Self Powered Elliptical Fitness CrosstrainerPage 6Quarterly Maintenance1. Remove the rear covers.2. Check the step up and input belt alignment an

Strany 57

C546 Self Powered Elliptical Fitness CrosstrainerPage 60Procedure 7.19 - Replacing a Battery1. Remove the rear cover2. Disconnect the red battery lead

Strany 58 - Mounting Bolt

C546 Self Powered Elliptical Fitness CrosstrainerPage 61Diagram 7.16 - Battery Wiring7. Slide the r

Strany 59

C546 Self Powered Elliptical Fitness CrosstrainerPage 62Procedure 7.20 - Replacing a Power Input Jack Assembly1. Remove the rear cover and disconnect

Strany 60

C546 Self Powered Elliptical Fitness CrosstrainerPage 63Procedure 7.21 - Replacing a Lift Motor1. R

Strany 61 - Diagram 7.16 - Battery Wiring

C546 Self Powered Elliptical Fitness CrosstrainerPage 64Procedure 7.22 - Replacing the PROMAnti-static kits (part number 20024-101) can be ordered fro

Strany 62 - Mounting Plate

C546 Self Powered Elliptical Fitness CrosstrainerPage 65Wiring Diagram 8.1 - C546 Self PoweredInter

Strany 63

C546 Self Powered Elliptical Fitness CrosstrainerPage 66Block Diagram 8.2 - C546 Self Powered

Strany 64

C546 Self Powered Elliptical Fitness CrosstrainerPage 7 Procedure 3.1 - Software Access CodesThe C5

Strany 65

C546 Self Powered Elliptical Fitness CrosstrainerPage 8Procedure 3.2 - Accessing the Diagnostic ProgramThe EFX diagnostic software cycles through the

Strany 66

C546 Self Powered Elliptical Fitness CrosstrainerPage 910. The message BRAKE TEST will be displayed

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